Hinge Bolt replacements
Hinge Bolt replacements
Anyone have a specification to upgrade the hinge bolts on my DF800sw?
noticed the close proximity of the nuts so concerned on making the new holes too big!
noticed the close proximity of the nuts so concerned on making the new holes too big!
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- Posts: 10
- Joined: Wed 08 Jul 20, 20:47
- Your Country: Denmark, Horsens
Hi Steviec14
I have just had the hinge bolts replaces with bigger ones. The replacement was done by the service department at Quorning Boats in Skærbæk. I can see that they have replaced some of the nuts close to the bolt in order to make room for it. I can send you some pictures of the new installation if you like?
Best regards
Brian
I have just had the hinge bolts replaces with bigger ones. The replacement was done by the service department at Quorning Boats in Skærbæk. I can see that they have replaced some of the nuts close to the bolt in order to make room for it. I can send you some pictures of the new installation if you like?
Best regards
Brian
Dragonfly 800 SW MKII, build no. 224
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- Posts: 10
- Joined: Wed 08 Jul 20, 20:47
- Your Country: Denmark, Horsens
Hi Steviec14
Here is some pictures: https://www.dropbox.com/sh/v12pen30hn4i ... osNGa?dl=0
Let me know if you need pictures on specific details.
Br,
Brian
Here is some pictures: https://www.dropbox.com/sh/v12pen30hn4i ... osNGa?dl=0
Let me know if you need pictures on specific details.
Br,
Brian
Last edited by BrianKjaerskov on Sat 23 Jan 21, 21:48, edited 1 time in total.
Dragonfly 800 SW MKII, build no. 224
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- Posts: 10
- Joined: Wed 08 Jul 20, 20:47
- Your Country: Denmark, Horsens
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- Posts: 218
- Joined: Thu 02 Nov 06, 13:19
- Your Country: Finland, Turku
I have done this project for both DF1000R and DF800SW.
There was a LOT of problems with DF800 technical structure. Very bad workmanship by the manufacturer. I have quite good 3D CAD files and other documentation about the project. It took about 200h to replace all SW system mechanics, build a new mainsail traveler track and fix all the structural problems.
Result is good, much better than the original structure.
See attached files.
Please click on any of the photos to see them enlarged!

OikTakaSaranaKoneistus020518.pdf
4LevankiKokPano200318.pdf
1LevankiKokPano200318.pdf
11LevankiKokPano200318.pdf
10LevankiKokPano200318.pdf
There was a LOT of problems with DF800 technical structure. Very bad workmanship by the manufacturer. I have quite good 3D CAD files and other documentation about the project. It took about 200h to replace all SW system mechanics, build a new mainsail traveler track and fix all the structural problems.
Result is good, much better than the original structure.
See attached files.
Please click on any of the photos to see them enlarged!


OikTakaSaranaKoneistus020518.pdf
4LevankiKokPano200318.pdf
1LevankiKokPano200318.pdf
11LevankiKokPano200318.pdf
10LevankiKokPano200318.pdf
Mika Harju
DF1000 Racing #8
DF1000 Racing #8
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- Posts: 10
- Joined: Wed 08 Jul 20, 20:47
- Your Country: Denmark, Horsens
SW and Wing bolts
Mika Harju wrote:I have done this project for both DF1000R and DF800SW.
There was a LOT of problems with DF800 technical structure. Very bad workmanship by the manufacturer. I have quite good 3D CAD files and other documentation about the project. It took about 200h to replace all SW system mechanics, build a new mainsail traveler track and fix all the structural problems.
Result is good, much better than the original structure.
See attached files.
Please click on any of the photos to see them enlarged!
![]()
OikTakaSaranaKoneistus020518.pdf
4LevankiKokPano200318.pdf
1LevankiKokPano200318.pdf
11LevankiKokPano200318.pdf
10LevankiKokPano200318.pdf
Hi Mika
I would also like to see some pictures of the result
Best regards Thomas